100 × 200 × 350 mm Non-Woven Flap Wheel for Wide-Coverage Brushing of Long Tubes, Guardrails and Aluminum Profiles
100 × 200 × 350 mm Non-Woven Flap Wheel is an industrial non-woven flap wheel for wide continuous brushing and uniform matte finishing of long tubes and extra-long profiles. The extra-long cylindrical body provides continuous brushing of long tubes, aluminum profiles and steel pipes, reducing joint patterns from segmented processing.
Its non-woven flaps provide conformable contact, open swarf evacuation and a consistent pattern for controlled batch finishing.
Selection must consider size, grit, density/hardness, abrasive, center construction, machine interface and maximum operating speed.
• Working layer: resin-bonded non-woven nylon abrasive flaps arranged radially around a center.
• High-density brown non-woven fiber is described for wear resistance and longer change intervals; color is not a universal grade.
• Extra-long high-density cylindrical body with standard hollow bore for dedicated brushing equipment.
• Gaps between flaps promote ventilation, heat release and swarf evacuation, while the open web helps reduce metal-debris loading.
• Process position: wide continuous brushing and uniform matte finishing of long tubes and extra-long profiles.
• Main tasks: prior-mark blending and uniform fine matte brushing on long tube, aluminum profiles, steel pipe and guardrails.
Product Certification
The 100 × 200 × 350 mm Non-Woven Flap Wheel uses an extra-long cylindrical construction for continuous brushing of long tubes, aluminum profiles, steel pipe, guardrails and decorative profiles. High-density brown non-woven fiber is positioned for wear resistance and longer change intervals in batch production, while a standard hollow bore fits dedicated brushing equipment. Stable feed supports a uniform fine matte surface with fewer segmented overlap marks.
A non-woven flap wheel maintains contact through multiple flexible abrasive flaps. As the flaps wear, fresh abrasive is gradually exposed, supporting a more stable cut and pattern in cleaning, scratch blending, brushing and satin finishing. The open construction promotes heat and swarf release, but stock removal, temperature, life and roughness still depend on mineral, grit, density, surface speed, pressure and feed rate.
The title’s dimension order is clearly ambiguous and must not be rewritten as diameter, face and bore without confirmation. One-pass completion also depends on workpiece length and machine travel. Obtain the factory specification and approve a sample on the production substrate, incoming defect and machine before final publication.
Product Specifications
| Product | 100 × 200 × 350 mm Non-Woven Flap Wheel |
| size | page marking 100 × 200 × 350 mm |
| Construction/attachment | extra-long high-density brown non-woven cylinder with standard hollow bore; dimension order pending |
| Process | wide continuous brushing and uniform matte finishing of long tubes and extra-long profiles |
| Tasks | prior-mark blending and uniform fine matte brushing on long tube, aluminum profiles, steel pipe and guardrails |
| Confirm before quotation | dimension order, bore/shank, flanges, direction, machine speed, dry/wet compatibility and sample result |
Features & Advantages
• Conformable non-woven flaps balance cutting with fine finishing on contours.
• The open web and inter-flap gaps promote cooling, swarf evacuation and loading resistance.
• The extra-long face covers long tubes and profiles, reducing segmented overlap marks and wheel changes.
• Continuous abrasive exposure supports a more consistent batch finish.
• Multiple sizes, grits and attachments cover stationary, portable and dedicated-machine applications.
• Color, center and appearance are identifiers only and do not replace grit, density or technical specifications.
Applications
• continuous fine-matte brushing and prior-mark blending on long aluminum profiles, steel pipe, guardrails and decorative profiles
• Rust/oxide cleanup, machining-mark blending, brushing and satin finishing of stainless steel, aluminum profiles, iron and general metals, selected by product-page position and trial
• Hardware, kitchen/bathroom products, door/window profiles, tubes, decorative sheet, small automotive parts and precision die castings
• Batch surface conditioning requiring a uniform pattern, lower loading and contour following
• Industrial distribution, machine matching, OEM specifications and replacement programs
• Not recommended on precision dimensions, soft coatings or mirror-finished parts without a trial
How to Use
1. Confirm the substrate, defect, incoming grit and target pattern. Test on scrap or a hidden area first.
2. Inspect the flaps, bore/shank and center for moisture, cracks, looseness, deformation or chunk loss. Confirm size and attachment compatibility.
3. Obtain the maximum operating speed from the label or technical sheet. The machine no-load speed must not exceed the wheel rating. Do not use the wheel while the rating is unknown.
4. Fit flanges, spacers, work rest and guard as specified by the machine. Isolate energy before mounting and tightening. Follow any direction arrow.
5. Secure the workpiece and wear suitable eye/face, hand, hearing and respiratory protection. Maintain local exhaust and control sparks, dust and combustibles.
6. Run briefly without load while standing clear of the rotation plane. Start with light pressure, short dwell and stable feed. Do not use heavy pressure to compensate for the wrong grit or density.
7. Check cut, pattern, temperature, vibration and dimensional change in stages, then adjust pressure and feed gradually.
8. Stop immediately for abnormal vibration, damage, overheating, odor or a sharp performance drop. Wait for a complete stop and isolate energy before inspection, cleaning or replacement.
