100 × 150 × 20 mm Non-Woven Flap Wheel for Brushing Stainless Tubes and Long Profiles
100 × 150 × 20 mm Non-Woven Flap Wheel is an industrial non-woven flap wheel for oxide cleanup and continuous uniform brushing of stainless tube. The 150 mm long face and 20 mm bore target dedicated brushing-machine rollers for continuous finishing of round tubes and long profiles.
Its non-woven flaps provide conformable contact, open swarf evacuation and a consistent pattern for controlled batch finishing.
Selection must consider size, grit, density/hardness, abrasive, center construction, machine interface and maximum operating speed.
• Working layer: resin-bonded non-woven nylon abrasive flaps arranged radially around a center.
• Multiple non-woven layers are pressed into one unit, described for even wear and reduced delamination or flaking risk.
• Vertical cylindrical wheel with 100 mm diameter, 150 mm face and 20 mm bore.
• Gaps between flaps promote ventilation, heat release and swarf evacuation, while the open web helps reduce metal-debris loading.
• Process position: oxide cleanup and continuous uniform brushing of stainless tube.
• Main tasks: oxide removal, prior-mark blending and uniform brushing of stainless tube.
• The long face follows tube exteriors and improves continuous batch-tube finishing efficiency.
Product Certification
The 100 × 150 × 20 mm Non-Woven Flap Wheel provides continuous brushing of round tubes and long profiles. A 100 mm diameter with 150 mm face maintains stable contact across curved exteriors, while the 20 mm bore fits dedicated brushing-machine rollers. Its pressed multi-layer non-woven body removes oxide, blends prior marks and creates a fine, uniform brushed finish on stainless tube.
A non-woven flap wheel maintains contact through multiple flexible abrasive flaps. As the flaps wear, fresh abrasive is gradually exposed, supporting a more stable cut and pattern in cleaning, scratch blending, brushing and satin finishing. The open construction promotes heat and swarf release, but stock removal, temperature, life and roughness still depend on mineral, grit, density, surface speed, pressure and feed rate.
The page does not publish grit, maximum RPM or achieved roughness; do not promise a fixed pattern number or absolute color uniformity. Obtain the factory specification and approve a sample on the production substrate, incoming defect and machine before final publication.
Product Specifications
| Product | 100 × 150 × 20 mm Non-Woven Flap Wheel |
| size | 100 mm outside diameter × 150 mm face width × 20 mm bore |
| Construction/attachment | 100 mm diameter × 150 mm face × 20 mm bore, pressed multi-layer body |
| Process | oxide cleanup and continuous uniform brushing of stainless tube |
| Tasks | oxide removal, prior-mark blending and uniform brushing of stainless tube |
| Confirm before quotation | dimension order, bore/shank, flanges, direction, machine speed, dry/wet compatibility and sample result |
Features & Advantages
• Conformable non-woven flaps balance cutting with fine finishing on contours.
• The open web and inter-flap gaps promote cooling, swarf evacuation and loading resistance.
• The 150 mm face supports continuous batch-tube brushing and the 20 mm bore targets dedicated rollers.
• Continuous abrasive exposure supports a more consistent batch finish.
• Multiple sizes, grits and attachments cover stationary, portable and dedicated-machine applications.
• Color, center and appearance are identifiers only and do not replace grit, density or technical specifications.
Applications
• oxide cleanup, mark blending and uniform brushing on stainless round tube, long metal tubing and profiles
• Rust/oxide cleanup, machining-mark blending, brushing and satin finishing of stainless steel, aluminum profiles, iron and general metals, selected by product-page position and trial
• Hardware, kitchen/bathroom products, door/window profiles, tubes, decorative sheet, small automotive parts and precision die castings
• Batch surface conditioning requiring a uniform pattern, lower loading and contour following
• Industrial distribution, machine matching, OEM specifications and replacement programs
• Not recommended on precision dimensions, soft coatings or mirror-finished parts without a trial
How to Use
1. Confirm the substrate, defect, incoming grit and target pattern. Test on scrap or a hidden area first.
2. Inspect the flaps, bore/shank and center for moisture, cracks, looseness, deformation or chunk loss. Confirm size and attachment compatibility.
3. Obtain the maximum operating speed from the label or technical sheet. The machine no-load speed must not exceed the wheel rating. Do not use the wheel while the rating is unknown.
4. Fit flanges, spacers, work rest and guard as specified by the machine. Isolate energy before mounting and tightening. Follow any direction arrow.
5. Secure the workpiece and wear suitable eye/face, hand, hearing and respiratory protection. Maintain local exhaust and control sparks, dust and combustibles.
6. Run briefly without load while standing clear of the rotation plane. Start with light pressure, short dwell and stable feed. Do not use heavy pressure to compensate for the wrong grit or density.
7. Check cut, pattern, temperature, vibration and dimensional change in stages, then adjust pressure and feed gradually.
8. Stop immediately for abnormal vibration, damage, overheating, odor or a sharp performance drop. Wait for a complete stop and isolate energy before inspection, cleaning or replacement.
